AIChE CCPSC Exam : CCPS Process Safety Professional Certification

CCPSC
  • Exam Code: CCPSC
  • Exam Name: CCPS Process Safety Professional Certification
  • Updated: Aug 23, 2026
  • Q & A: 114 Questions and Answers

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AIChE CCPSC Exam Syllabus Topics:

SectionWeightObjectives
Risk Based Process Safety (RBPS) Fundamentals15%- Process Safety Culture
  • 1. Compliance and standards
    • 2. Workforce engagement
      • 3. Leadership and commitment
        - Process Safety Competency
        • 1. Training and development
          • 2. Competency verification
            • 3. Knowledge and skills requirements
              Incident Investigation and Learning15%- Learning and Improvement
              • 1. Knowledge sharing and prevention
                • 2. Corrective actions implementation
                  - Investigation Methodology
                  • 1. Evidence collection and analysis
                    • 2. Root cause analysis
                      Hazard Identification and Risk Analysis25%- Hazard Assessment Methods
                      • 1. HAZOP, What-If, Checklist
                        • 2. FMEA, LOPA, Quantitative Risk Analysis
                          - Risk Evaluation and Control
                          • 1. Inherent safety, prevention, mitigation
                            • 2. Risk criteria and prioritization
                              Process Safety Management Systems30%- Process Knowledge Management
                              • 1. Documentation, P&IDs, design basis
                                • 2. Data management and integrity
                                  - Operating Procedures and Safe Work Practices
                                  • 1. Procedure development and maintenance
                                    • 2. Permit systems, lockout/tagout
                                      - Asset Integrity and Reliability
                                      • 1. Maintenance, inspection, testing
                                        • 2. Equipment quality assurance
                                          - Management of Change
                                          • 1. Risk assessment for changes
                                            • 2. Technical and administrative review
                                              Measurement, Audit, and Continuous Improvement15%- Performance Indicators
                                              • 1. Leading and lagging metrics
                                                • 2. Data collection and reporting
                                                  - Audit and Assessment
                                                  • 1. Compliance verification
                                                    • 2. System effectiveness evaluation

                                                      AIChE CCPS Process Safety Professional Certification Sample Questions:

                                                      1. Which is the main objective for investigating process safety incidents?

                                                      A) Optimize inspection and maintenance
                                                      B) Determine root causes and avoid recurrence
                                                      C) Reduce the number of incidents and improve plant performance
                                                      D) Improve the Control of Work system


                                                      2. Which of the following would be most effective as a leading metric for a Management of Change program?

                                                      A) Percentage of work orders/requests which were misclassified as replacement-in-kind
                                                      B) Number of metrics for which data are collected
                                                      C) Percentage of procedures revalidated per schedule/plan/period
                                                      D) Number (or percent) of overdue inspection, testing, and preventative maintenance tasks


                                                      3. Discuss the advantages and disadvantages of using competent third-party auditors for facility process safety audits.

                                                      A) Third-party auditors only provide benefits with no disadvantages
                                                      B) Third-party auditors eliminate the need for internal audits
                                                      C) Third-party auditors provide independence but may lack site-specific knowledge and can be costly
                                                      D) Third-party auditors are always less effective than internal auditors


                                                      4. Which of the following factors affect the ability of a Safety Relief Valve to provide the required overpressure protection on a vessel? (Select all that apply)

                                                      A) Boiling point and temperature of vessel contents
                                                      B) Toxicity of material in the vessel
                                                      C) Material of construction of the relief valve
                                                      D) Wind speed/direction at point of relief discharge
                                                      E) Inlet and outlet piping design


                                                      5. Leading process safety metrics can help: (select all that apply)

                                                      A) Identify needed adjustments to Risk Based Process Safety element activities before development of a failed state
                                                      B) Target auditing activities
                                                      C) Identify evolving management system weaknesses
                                                      D) Reduce slips, trips, and falls in the plant


                                                      Solutions:

                                                      Question # 1
                                                      Answer: B
                                                      Question # 2
                                                      Answer: A
                                                      Question # 3
                                                      Answer: C
                                                      Question # 4
                                                      Answer: A,C,E
                                                      Question # 5
                                                      Answer: A,B,C

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