- Exam Code: API-510
- Exam Name: Pressure Vessel Inspector
- Updated: Sep 16, 2026
- Q & A: 175 Questions and Answers
API Pressure Vessel Inspector : API-510
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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Design, Materials, and Fabrication Rules | 22% | - Positive material identification (PMI) and traceability - MAWP, thickness, and joint efficiency calculations - ASME Section VIII, V, IX application - Material selection, properties, and toughness requirements - Welding, qualification, and PWHT requirements - Flanges, bolting, gaskets, and special components |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Documentation and post-work verification - Authorization and responsibility for work - Rerating, reclassification, and nameplate updates - Repair vs alteration definitions and procedures - Pressure relieving devices and overpressure protection |
| Damage Mechanisms and Corrosion Assessment | 22% | - High-temperature damage and material degradation - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization - Internal, external, and localized corrosion - Corrosion under insulation (CUI) and environmental degradation |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - API 579/ASME FFS-1 screening and assessment - Hydrostatic, pneumatic, and leak testing rules - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection interval determination and extension rules - Code scope, jurisdiction, and regulatory requirements - Remaining life and corrosion rate calculations - Records review and baseline data collection - TML/CML selection and measurement planning - Inspection methods and technique selection |
API Pressure Vessel Inspector Sample Questions:
Question #1
Describe the procedures outlined in API-510 for handling and documenting modifications to pressure vessels.
Reveal Solution Discussion 0Correct Answer:
According to API-510, any modifications to pressure vessels must be thoroughly documented and approved before implementation. The procedure includes a detailed review of the design changes, which must be evaluated by a qualified engineer to ensure they comply with the original design standards and any applicable updates. This includes recalculations of the vessel's pressure integrity and stability. Documentation should include a description of the work performed, the materials used, the inspection and testing results, and the name of the person who authorized the modifications. This thorough documentation ensures traceability and accountability, maintaining safety and compliance throughout the vessel's operational life.
Question #2
Under API-510, when is it required to perform a pneumatic test instead of a hydrostatic test?
- A. Always prefer pneumatic testing
- B. When water is not available
- C. When the vessel contains toxic substances
- D. When the vessel operates under vacuum
Correct Answer: C 🗳️
Question #3
Discuss the importance and methodology of maintaining the traceability of all pressure equipment as per API-510.
Reveal Solution Discussion 0Correct Answer:
Traceability in pressure vessel management ensures that every piece of equipment can be tracked to its source materials, production processes, and inspection records. API-510 mandates maintaining detailed records that include the manufacturer's data reports, material test results, and all modifications or repair histories. This traceability aids in assessing the vessel's integrity over its service life and facilitates targeted inspections and maintenance. Establishing a robust system using bar codes or RFID tags linked to a central database can efficiently manage this traceability.
Question #4
When must both an internal and external inspection always be performed?
- A. at installation of vessel
- B. whenever there is a change in fluid service
- C. whenever the vessel's ownership changes
- D. whenever the vessel's ownership and location changes
Correct Answer: D 🗳️
Question #5
According to API-510, what is the required frequency for checking the calibration of pressure testing equipment?
- A. Before each use
- B. Annually
- C. Every two years
- D. Every five years
Correct Answer: B 🗳️
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